Manufacturing and Industrial Automation

Full Vehicle Plant Set-up (Turnkey)

Greenfield Plants
Greenfield plants involve the entire construction process, including designing the layout, procuring equipment, building structures, installing machinery, and establishing utility connections. The construction phase requires significant planning, coordination, and investment. Greenfield plants provide an opportunity to incorporate the latest technologies, innovative processes, and energy - efficient systems right from the start. This enables companies to leverage advancements in automation, robotics, data analytics, and other cutting - edge solutions to enhance productivity and sustainability.

Brownfield Plants
Brownfield plants often involve repurposing existing structures or buildings on the site. This can include renovating or retrofitting existing structures to meet the needs of new industrial or manufacturing operations. Adaptive reuse allows for the preservation of existing infrastructure and can help reduce construction costs and environmental impact.

CKD Projects
CKD projects typically refer to manufacturing or assembly projects where components or parts of a product are imported and then assembled locally in a different location or country.

SKD Projects
SKD projects are similar to CKD projects but involve a higher degree of pre assembly or partial assembly of components before they are shipped to the local assembly facility

Process Design, Cycle Time Study and Line Balancing

Process Design, Flow of Operations and Sequence
PFMEA - Failure Mode Analysis and Countermeasures
Cycle Time Study and Line Balancing to Maximize Output
Make Vs Buy Decision For Work Balance

Manufacturing Automation & Solutions

Manufacturing Automation And Integration

SPM (SPECIAL PURPOSE MACHINES)
Industrial IoT / Industry 4.0
Robotics
Vision Systems
Guided Systems
Material Handling Solutions
Packaging Solutions / Conveying Systems / Storage Solutions
Measurement Systems
Controls / Control Systems

Welding Automation, Body In White (BIW)

Fully Automatic Production Systems
Semi Automatic Production Systems
Manual Production Systems
BIW Manufacturing Process Expertise
TOOL Design & Manufacturing

End of Line Test Systems

Assess the

Quality of the Product
Stability and Yield of the Production Process
Functionality of the Product

Simulate

Relevant conditions

ASRS, Conveyors

ASRS - Automated Storage and Retrieval System. It is a automated system used for efficiently storing, organizing, and retrieving goods or materials in a warehouse or distribution center. ASRS typically consists of a combination of hardware, such as racks, shelves, conveyors, and robotic or automated mechanisms, along with software for managing inventory and controlling the system.

ASRS technology revolutionizes warehousing and distribution operations by automating the storage and retrieval processes. It improves inventory management, increases operational efficiency, and optimizes storage space utilization.

ASRS is designed to automate the process of storing and retrieving items or products. It utilizes a combination of automated mechanisms, such as robotic arms, cranes, or shuttles, to move and transport goods within the storage system.

Autonomous Mobile Robots (AMR)

An AMR is a type of mobile robot that when coupled with suitable aids to perform various tasks can navigate and operate in its environment without direct human intervention. These robots are equipped with sensors, onboard computers, and advanced algorithms that enable them to perceive their surroundings, make decisions, and perform tasks autonomously.

AMRs are transforming industries by automating material handling, improving efficiency, and enhancing workplace productivity. They offer increased flexibility, scalability, and adaptability compared to traditional fixed automation solutions. With their autonomous capabilities, AMRs are playing a significant role in optimizing operations, reducing costs, and enhancing the overall workflow in various industries.

Equipment Condition Monitoring

24x7 monitoring of assets
Identify the root cause faster
Monitor equipment safely from anywhere

Benefits:

Condition monitoring programs allow teams to pursue predictive rather than reactive maintenance
24X7 data aggregation and analytics

Condition monitoring typically leverages remote, wireless sensor technologies, including:

Power Monitoring
Vibration Monitoring
Oil Analysis / Tribology
Thermography / Temperature Measurements / Infrared Thermography
Ultrasonic Monitoring / Acoustic Analysis / Airborne Ultrasonics
Radiography / Radiation Analysis / Neutron Radiography
Laser Interferometry
Electromagnetic Measurement
Acoustic Monitoring

Special Purpose Machines

SPM for

End of Line and Automated Testing Systems
Packaging and Material Handling
Vision Systems
Condition Monitoring
Assembly
Welding
Riveting / Screwing / Gluing
Fixturing and Clamping for Machine Tools / Machine Tending

4IR Solutions

INGSTRON delivers 4IR Solutions.

We leverage increased inter-connectivity and smart automation to rapidly implement new technologies and processes in various industries.

Industry 4.0, the Fourth Industrial Revolution, and 4IR all refer to the current era of connectivity, advanced analytics, automation, and advanced manufacturing technology that has been transforming global business for years.

TECHNOLOGIES OF THE FOURTH INDUSTRIAL REVOLUTION include.

Internet of Things
Augmented Reality and Virtual Reality
Big Data
3D and 4D Printing
Cyber-Physical Systems
On-demand availability of computer system resources (e.g. cloud computing)
Cognitive Computing
Artificial Intelligence & Machine Learning
Blockchains
Cloud & Edge Computing
Robots & Cobots
Autonomous Vehicles
The 5G Network

Contact INGSTRON to help you leverage 4IR technologies to improve your solutions and productivity.

Industry 4.0 / Industrial IoT

Expertise in the following Key Areas

Sensors
Data Analysis
Communication
Predictive Maintenance
AI – Artificial Intelligence
Platforms / Connectivity / Apps