Full Vehicle Plant Set-up (Turnkey)

Plant & Assembly Solutions

  • Greenfield Plants: Full construction from scratch, integrating the latest technology, automation, and energy-efficient systems for high productivity and high profitability.
  • Brownfield Plants: Renovating existing structures for new manufacturing operations, reducing costs and environmental impact.
  • CKD (Completely Knocked Down) Projects: Importing parts for local assembly.
  • SKD (Semi-Knocked Down) Projects: Pre-assembled components shipped for final assembly at the destination.

 

Full Vehicle Plant Set-up
Process Design

Process Design, Cycle Time Study and Line Balancing

  • Process Design, Flow of Operations and Sequence
  • PFMEA - Failure Mode Analysis and Countermeasures
  • Cycle Time Study and Line Balancing to Maximize Output
  • Make Vs Buy Decision For Work Balance

Manufacturing Automation & Solutions

Manufacturing Automation And Integration

  • SPM (SPECIAL PURPOSE MACHINES)
  • Industrial IoT / Industry 4.0
  • Robotics
  • Vision Systems
  • Guided Systems
  • Material Handling Solutions
  • Packaging Solutions / Conveying Systems / Storage Solutions
  • Measurement Systems
  • Controls / Control Systems
Manufacturing Automation & Solutions
Welding Automation

Welding Automation, Body In White (BIW)

  • Fully Automatic Production Systems
  • Semi Automatic Production Systems
  • Manual Production Systems
  • BIW Manufacturing Process Expertise
  • TOOL Design & Manufacturing

End of Line Test Systems

Assess the

  • Quality of the Product
  • Stability and Yield of the Production Process
  • Functionality of the Product

Simulate

  • Relevant conditions
End of Line Test Systems
ASRS, Conveyors

ASRS, Conveyors

ASRS automates storage and retrieval in warehouses using robotics, conveyors, and software. It improves inventory management, reduces error, boosts efficiency, and optimizes space by using automated mechanisms like robotic arms, cranes, and shuttles.

 

Autonomous Mobile Robots (AMR)

AMRs navigate and operate without human intervention using sensors, computers, and AI. They automate material handling, boost efficiency, and improve productivity. Compared to fixed conveyors, AMRs offer greater flexibility, scalability, and cost savings, optimizing operations and in-plant logistics.

 

AMR
Equipment Condition Monitoring

Equipment Condition Monitoring

  • 24/7 monitoring for quick issue detection and remote access.
  • Predictive and Prescriptive maintenance reduces downtime with real-time analytics.
  • Technologies used: Power & vibration monitoring, oil analysis, thermography, ultrasound, radiography, laser interferometry, and electromagnetic measurement.

Special Purpose Machines

SPM for

  • End of Line and Automated Testing Systems
  • Packaging and Material Handling
  • Vision Systems
  • Condition Monitoring
  • Assembly
  • Welding
  • Riveting / Screwing / Gluing
  • Fixturing and Clamping for Machine Tools / Machine Tending
SPM
4IR Solutions

4IR Solutions

We enable smart automation and connectivity to drive innovation across industries. Industry 4.0 (4IR) transforms businesses with advanced technology.

Key 4IR Technologies:

  • IIoT, Data Analytics/AI & Machine Learning
  • Cloud & Edge Computing
  • Augmented & Virtual Reality
  • Robotics, Cobots & AMRs
  • 5G Network

Boost productivity with INGSTRON’s 4IR solutions.

 

Industry 4.0 / Industrial IoT

Expertise in the following Key Areas

  • Sensors
  • Data Analysis
  • Communication
  • Predictive Maintenance
  • AI – Artificial Intelligence
  • Platforms / Connectivity / Apps
Industry 4.0